What are the injection molding processes that affect the strength of injection molded parts
1. Hot oil injection molding can improve the strength of steel parts and nylon parts
Nylon and POM materials are all crystalline plastics. The mold is
injected with hot oil by a hot oil machine, which can slow down the
cooling rate of the injection molded part and improve the crystallinity
of the plastic. At the same time, due to the slowing down of the cooling
rate, the residual internal stress of the injection molded part is also
reduced. Therefore, the impact resistance and tensile strength of nylon
and POM parts injected with hot oil in a hot oil machine will be
improved accordingly.
It should be noted that the size of nylon and POM parts injected with
hot oil in a hot oil machine is somewhat different from that of
injection molded parts with water, and nylon parts may be larger.
2. The melting speed is too fast, even if the injection temperature is 180℃, the glue will be raw
Normally, PVC 90°C material is injection molded at 180°C, and the
temperature is sufficient, so there is generally no problem of raw
rubber. However, it is often due to reasons that have not attracted the
attention of the operator, or deliberately speeding up the melt speed in
order to speed up production, which makes the screw retreat quite fast.
For example, it only takes two or three seconds to retract the screw to
the maximum melt volume. At more than one part of the position, the
time for the PVC material to be heated and stirred is seriously
insufficient, causing the melt temperature and uneven mixing of the raw
rubber, which makes the strength and toughness of the injection molded
part quite poor.
Therefore, when injecting PVC materials, be careful not to adjust the
speed of the melt to more than 100 rpm. If you must adjust it very
quickly, remember to increase the temperature of the material by 5 to
10°C, or increase the back pressure of the melt to match. At the same
time, you must always check whether there is any problem with the raw
rubber, otherwise it is very likely to be Cause heavy losses.
3. Increasing the injection pressure can increase the tensile strength of PP injection molded parts
Compared with other hard rubber materials, PP material is more elastic,
so the density of injection molded parts will increase with the increase
of pressure. This characteristic is relatively obvious. When the
density of a plastic part increases, its tensile strength will naturally
increase, and vice versa.
However, when the density increases to the maximum that PP itself can
reach, and then increase the pressure, the tensile strength will not
continue to increase, but will increase the residual internal stress of
the injection molded part, making the injection molded part brittle, so
it should be adequate.
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